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Cost-saving Modular Efficient Steel Plant

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Cost-Saving Modular Efficient Steel Plants offer flexible, quick-to-build industrial facilities, reducing construction time and costs while ensuring durable, safe, and high-performance operations.
  • HXSS-1

  • HXSS

  • HXSS-1

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Overview


Hangxiao Steel Structure, a trusted manufacturer favored by global Fortune 500 companies like SIEMENS, TOYOTA, and Haier, delivers industry-leading Modular Steel Plants engineered for 40% faster completion and 20% cost reduction compared to traditional concrete structures. A milestone project in 1997—the Chery Automobile Engine Factory, once Asia’s largest single steel building—showcased Hangxiao’s expertise in cutting steel usage by 30% through optimized design, setting a benchmark for China’s steel structure industry. Today, HXSS-1 modular steel plants integrate high-strength materials, modular prefabrication, and eco-friendly features to meet the demands of manufacturing, logistics, and renewable energy sectors, while complying with international standards like LEED and ISO 9001/14001.


Cost-saving Modular Efficient Steel Plant


Core Product Specifications



Parameter

Details

Model

HXSS-1

Core Material


Q355B-grade steel (yield strength ≥355 MPa)

Clear Span Range

30–60 meters (column-free)

Prefabrication Accuracy

90% (off-site production)

Weld Qualification Rate

>99.5% (automated robotic welding)

Seismic Resistance

8-degree

Wind Resistance

>1.5 kN/㎡ (withstands Category 12 typhoons)

Recyclability Rate

95%

Energy Efficiency

15% reduction in annual energy consumption (rock wool panels)

Compliance

LEED certified, ISO 9001/14001



Outstanding Product Advantages


High Strength & Large Span Efficiency

Constructed with Q355B steel, HXSS-1 modular steel plants offer 5–8 times higher load-bearing capacity than concrete, enabling column-free spans of 30–60 meters. This design boosts spatial efficiency by 15–30%, ideal for heavy machinery layouts in manufacturing facilities. BIM-driven load simulation ensures structural stability, eliminating risks associated with uneven weight distribution.


Modular Rapid Construction for Swift ROI

With 90% prefabrication accuracy, on-site assembly efficiency increases by 50%. A 10,000㎡ standard plant can be completed in just 3–4 months, vs. 6–8 months for traditional construction. Automated welding robots achieve a weld qualification rate of over 99.5%, cutting labor costs by 20% and accelerating return on investment (ROI) for project owners.


Lifecycle Cost Savings & Eco-Compliance

The lightweight nature of steel reduces foundation costs by 25–30%. Combined with high-performance rock wool panels, insulation efficiency improves by 40%, slashing annual energy consumption by 15%. Aligned with LEED v5 sustainability standards, these plants boast 95% recyclability and 80% less construction waste. Over a 50-year lifecycle, total costs are 18–22% lower than concrete structures.


Superior Seismic & Wind Resistance

Adopting a flexible frame + rigid support system, HXSS-1 plants achieve 8-degree seismic resistance and withstand winds exceeding 1.5 kN/㎡ (Category 12 typhoons). ANSYS finite element analysis limits structural deformation to L/250, ensuring uninterrupted operations even in extreme weather conditions.


Scalable Design for Future Expansion

Modular steel plants support vertical expansion and rapid reconfiguration. Pre-engineered load-bearing capacity accommodates production line upgrades, while removable wall/roof panels cut renovation time by 70%. A case study of an auto parts manufacturer demonstrated 3 production line upgrades in 2 years with 45% lower costs, future-proofing operations for over a decade.


Versatile Application Scenarios


Smart Logistics Warehousing

Ideal for e-commerce fulfillment centers, the 60m clear span optimizes pallet storage density by 35%. Seamless integration with automated conveyor systems and fire-resistant coatings ensures compliance with ISO 9001/14001 standards, while modular designs enable rapid scaling for growing inventory needs.


Automotive Manufacturing

30-ton crane beam capacity supports robotic assembly lines and stamping machinery. Column-free spaces reduce retooling downtime by 50%, and electropolished steel surfaces resist chemical corrosion, making them suitable for EV battery production cleanrooms.


Food & Beverage Processing

FDA/GMP-compliant smooth steel surfaces with antimicrobial coatings minimize bacterial growth. Insulated panels maintain ±1°C temperature stability for cold chain facilities, and explosion-proof frameworks enhance safety in grain milling and brewing operations.


Renewable Energy Facilities

Steel roof purlins integrate directly with solar panel mounting systems, cutting installation time by 40%. Corrosion-resistant galvanized steel (275g/㎡ coating) withstands coastal salt spray, extending the plant lifespan to 50+ years and aligning with ESG benchmarks.


Quality Assurance & Professional Services


Quality Control: In-house inspections at every design and fabrication stage, with full acceptance of third-party testing to ensure compliance with international standards.

On-Site Overseas Support: Professional technical engineers supervise installation in global markets, including Iraq, Dubai, South Africa, Algeria, and Ghana.

Global Market Coverage: Primary markets include Europe, Africa, the Middle East, Southeast Asia, Australia, and South America.


FAQ


Is Hangxiao a factory or a trade company?

We are a direct manufacturing factory, offering competitive factory-direct pricing without middleman markups.

How do you ensure product quality?

We conduct strict self-inspections during design and fabrication, and we welcome third-party inspection agencies to verify quality standards.

Do you provide on-site installation guidance overseas?

Yes, our professional engineers have successfully supervised installations in multiple countries, including Iraq, Dubai, and South Africa.

What are your main target markets?

Our products are widely supplied to Europe, Africa, the Middle East, Southeast Asia, Australia, New Zealand, and South America.


CTA


Ready to cut construction time by 40% and costs by 20% for your next industrial project? Contact Hangxiao Steel Structure today to request a customized quote for HXSS-1 modular steel plants. Our team will provide tailored solutions to meet your spatial, budgetary, and sustainability goals.


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The company covers an area of ​​more than 200 acres, with a production plant of more than 70,000 square meters, and its production capacity ranks first in the same industry in the province.

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WhatsApp: +8615306397225
Tel: +86-532-87273788 
        +86-13116730782
E-mail: 15306397225@qq.com
Address: Yunxi Road Jiaozhou Bay Industrial Park, Qingdao, Shandong, China.
 
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